About production equipment
A group of equipment that supports
"one-stop" and "high-quality" manufacturing
At our company, we have introduced various facilities that allow us to consistently complete everything
from mold manufacturing to product assembly within the group.
We can respond to a wide range of needs, such as requests for quality, delivery time, cost, and support for custom parts.
Automated equipment for stable supply and high quality
-
Dedicated line for in-vehicle parts that realizes automation from assembly process to inspection process
We have set up a dedicated line to meet the growing demand for in-vehicle parts.
We prevent contamination by foreign matter in a clean room environment, and achieve highly efficient product manufacturing through fully automatic assembly. -
-
Automate assembly and inspection processes in pursuit of stable quality and work efficiency
We are working on automating the assembly work to prevent variations in quality and quantity due to manual labor.
In addition, we have introduced equipment that uses image processing to perform appearance and defect inspections, which used to be done visually, to improve efficiency.Case study
Articulated robot assembly machine, automatic contact piece insertion machine, automatic electrical inspection machine, appearance inspection machine
-
-
LCA (low-cost automation) that achieves high quality, stable supply, and low cost
In order to meet the needs of our customers in terms of quality, delivery and cost, we are working on partial automation of the inspection process and soldering process.
Case study
Automatic soldering, automatic inspection, foreign matter removal, vibration embedding
-
Mold manufacturing machines on the same level as specialized manufacturers
-
-
We used to design and manufacture molds in Japan, but in 2012 we transferred that function to Shanghai Shinmei Electric. We have specialized designers and operators to meet the various needs of our customers, such as custom products.
Case study
2 machining centers, 1 CNC jig grinder, 1 profile grinder, 10 electrical discharge machines, 1 surface grinder, 5 forming grinders
-
High speed machining center
-
Profile grinder
Parts processing equipment
-
-
In order to support "one-stop (integrated) production" that achieves high quality, we manufacture parts within our own group. We have processing equipment with variations for each of "press processing", "molding processing" and "insert molding processing" that can handle various sizes and materials.
Examples of owned equipment
| Processing type | Facility | Tonnage | Number | Material | Capacity image/month |
|---|---|---|---|---|---|
| Press working | Press machine | 10 to 80 tons | 33 units | Non-ferrous metals, SUS, steel materials | 50 million |
| Molding | General molding machine機 | 5 to 100 tons | 48 units | Engineering plastics, super engineering plastics (thermoplastic resin) | 20 million |
| Insert molding processing | Automatic insert molding machine (interlocking press/injection molding) |
18 to 50 tons | 36 units | Engineering plastics, super engineering plastics (thermoplastic resin) | 15 million |
| manual insert molding machine | 35 tons | 6 units | |||
| Contact resistance welding processing | Resistance welder | 28 units | 20 million | ||
| Coil winding processing | Single axis winding machine | - | 6 units | 3 million | |
| automatic winding machine | 6 to 24 axes | 22 units |